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Rising Film Evaporator

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MOQ : 1 Piece

Rising Film Evaporator Specification

Product Type
Rising Film Evaporator

Material
Stainless Steel

Capacity
500 LPH to 20000 LPH (customizable) Ltr/hr

Computerized
No

Automatic Grade
Automatic

Power
10 kW 50 kW (Depending on capacity) Watt (w)

Voltage
220 V / 380 V / 415 V Volt (v)

Weight
1000 kg 10000 kg (as per model) Kilograms (kg)

Warranty
1 Year

Cleaning System
CIP (Clean in Place) provision

Evaporation Rate
Up to 98% efficiency

Operation
Continuous

Feed Inlet Temperature
Ambient to 120C

Customization
Available as per process requirement

Design Pressure
Up to 6 Bar

Application
Liquid concentration and solvent evaporation

Tube Material
SS304/SS316 as required

Heating Medium
Steam or Hot Water

Installation Type
Skid Mounted or Site Erected

Surface Finish
Mirror / Matt Polish

No. of Effects
Single / Multiple Effect (as required)

Certificates
ISO 9001:2015 Certified

Safety Features
Pressure Relief Valves, High-Temperature Cutoff

Maintenance
Low Maintenance Design

Rising Film Evaporator Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

About Rising Film Evaporator

Rising Film Evaporator

In this type of evaporators feed product enters the bottom of the tubes and steam is introduce from top of the calandria and condensate comes out from the bottom. The ascending force of this steam produced during the boiling causes liquid and vapors to flow upwards in parallel flow. At the same time the production of vapor increases and the product is pressed as a thin film on the walls of the tubes, and the liquid rises upwards. This co-current upward movement against gravity has the beneficial effect of creating a high degree of turbulence in the liquid. This is advantageous during evaporation of highly viscous products and products that have a tendency to foul the heating surfaces.

Applications:

Fruit Juice concentration.
Sugar Cane Juice Concentration etc.

Efficient Liquid Concentration for Industry

The Rising Film Evaporator is engineered for high-efficiency liquid concentration and solvent removal, catering to chemical, pharmaceutical, food, and beverage sectors. With up to 98% evaporation rate and the capacity for continuous operation, this system is suitable for large and small processing demands. Customizable options, low maintenance requirements, and advanced safety features ensure dependable performance while adhering to rigorous industrial standards.

Customizable and Scalable Design

Whether you require single or multiple effect operation, the evaporator is fully customizable to your process scale and material needs. Users can select between high-quality SS304 or SS316 steel, tailored evaporation capacities, and various installation modalities. The PLC-based automatic control system simplifies monitoring and operation, while the integrated CIP cleaning system streamlines maintenance for consistent, long-term functionality.

FAQs of Rising Film Evaporator:

Q: How is the Rising Film Evaporator operated and controlled?

A: The Rising Film Evaporator incorporates an automatic, PLC-based control system, providing precise monitoring and management of process parameters. This setup allows for continuous operation with minimal manual intervention, optimizing efficiency and product quality.

Q: What benefits does the high evaporation efficiency provide?

A: Achieving up to 98% evaporation efficiency means faster processing, reduced energy consumption, and minimized waste. This high efficiency is particularly beneficial for industries requiring large-scale solvent removal or liquid concentration, as it enhances productivity and cost-effectiveness.

Q: When should a multi-effect system be selected over a single-effect system?

A: A multiple effect system is ideal when energy conservation and operational cost reduction are priorities. It utilizes vapor from one stage as the heating medium for another, making it suitable for high-capacity or energy-sensitive applications, while single-effect systems are optimal for smaller or simpler processes.

Q: Where is the installation of this evaporator suitable?

A: Installation is highly flexible; the evaporator can be provided as a skid-mounted unit for ready deployment or assembled onsite for larger-scale systems. It is suitable for industrial processing in chemical, food, dairy, and pharmaceutical manufacturing facilities.

Q: What is the cleaning process for the evaporator?

A: The equipment features a CIP (Clean-in-Place) system, enabling automated, thorough cleaning without the need for disassembly. This ensures hygiene standards are maintained and minimizes downtime, making it ideal for industries with strict cleaning requirements.

Q: How is operator safety ensured in this system?

A: Safety features include pressure relief valves and high-temperature cutoff mechanisms. These components safeguard personnel and equipment by automatically managing over-pressure or temperature conditions, in compliance with ISO 9001:2015 standards.

Q: Can the evaporator be customized for specific process requirements?

A: Yes, customization is available for key parameters such as capacity, material grade, evaporation rate, and installation type. This ensures the evaporator seamlessly integrates with your unique process needs.

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