Germ Separation System

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Germ Separation System Specification

Product Type
Germ Separation System

Material
Stainless Steel

Capacity
Customized (as per requirement)

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Power
30 kW

Voltage
380 V

Current
Three Phase

Weight
Approx 5,000 kg

Color
Silver/Grey

About Germ Separation System

Germ Separation System :

At UNIVERSAL PROCESS ENGINEERS PVT. LTD we offer a supreme range of Germ cyclones which has successfully catered to the requirements of our clients for a various capacities.

It is the first important stage in separation of oil bearing germs from partially grinded corn. The compact sanitary germ separation system consists of manifold hydrocyclones that makes an instant separation using centrifugal force.

Germ Cyclone aids in the separation process which consists of a primary stage of separation of oil-bearing germs from partially grinded corn.

Germ separation systems are installed in 2 stages. The first stage makes a selective separation for optimum purity and the second stage increases germ recovery by capturing any germ that might have bypassed in the first stage.

Main features:

Proven performance
Less floor area
Compact & sanitary
Custom design to suit plant capacity & floor area
Easy quick disconnect coupling
Full bore ball valves
Individual cyclone can be removed in process for maintenance
Available in AISI 304 & AISI 316
Heavy wall thickness to resist abrasion

Engineered for Efficiency and Endurance

Built with polished stainless steel (SS304) and a modular design, the system excels in longevity and hygienic operation. The low-noise, polished surface is easy to clean and maintain, ensuring consistent performance with minimal downtime. Robust engineering offers both reliability and flexibility for various industrial settings.

Advanced Control and Customization

Utilizing PLC controls and computerization, the system delivers precise operation and can be tailored to different production requirements. The capacity is fully customizable, compatible with large-scale or smaller setups alike. Its automatic grade enhances productivity and minimizes manual intervention, streamlining the germ extraction process.

Comprehensive Support and Hassle-Free Operation

From on-site installation to after-sales service, the manufacturer ensures a seamless experience. Low maintenance needs save operational costs, while dedicated support teams stand by for any operational or technical queries, ensuring your plants optimal performance is sustained over time.

FAQs of Germ Separation System:

Q: How does the Germ Separation System enhance efficiency in maize/corn wet milling plants?

A: This system uses a high-efficiency process powered by a PLC-controlled electric drive to precisely separate germ from maize/corn during wet milling. Its robust, modular design and advanced SS304 components minimize losses and deliver superior extraction with lower energy consumption and operational noise.

Q: What are the key maintenance requirements for this germ separation system?

A: Designed for low maintenance, the system utilizes high-quality polished stainless steel components that reduce cleaning frequency and resist wear. Routine inspections and basic upkeep, supported by after-sales service, ensure the system remains in optimal working condition with minimal interventions.

Q: When and where can this system be installed in a processing plant?

A: The system is intended for on-site installation at maize/corn wet milling facilities. Installation is managed by the manufacturer or exporter and is scheduled according to your plants requirements and capacity. Its modular construction makes it adaptable to existing setups as well as new installations.

Q: What is the process by which germ is separated using this system?

A: The system employs advanced mechanical and computerized techniques, controlled via a PLC, to gently and efficiently separate corn germ from slurry in the wet milling process. High-precision separation reduces waste, improving overall yield and product purity.

Q: How is this germ separation system beneficial for industrial users?

A: Industrial users will benefit from its automatic operation, customizable capacity, low operational noise, and energy-efficient electric drive. The use of durable stainless steel results in fewer stoppages for repairs, and after-sales support ensures any operational questions or issues are swiftly resolved.

Q: What types of maize or corn production facilities can utilize this system?

A: This system is suitable for any industrial maize or corn wet milling operation, whether small or large scale. Its modular and customizable setup allows seamless integration into a variety of processing capacities and plant designs.

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