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Flash Dryer

Name: Flash Dryer
Brand: UNIVERSAL PROCESS ENGINEERS PVT. LTD.
Price: 2000000 INR
Availability: InStock

Price 2000000 INR/ Piece

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MOQ : 1 Piece

Flash Dryer Specification

Product Type
Flash Dryer

Material
Stainless Steel

Capacity
Up to 1000 kg/hr Kg/hr

Computerized
No

Automatic Grade
Automatic

Power
18 - 75 kW (depending on model) Watt (w)

Voltage
380-415 V Volt (v)

Weight
Approx. 2200 kg Kilograms (kg)

Color
Silver Grey

Heating Source
Electric, Steam, or Gas

Surface Finish
Mirror/Matte as per industry standard

Noise Level
Less than 85 dB

Evaporation Efficiency
High thermal efficiency with rapid heat transfer

Design Type
Vertical Continuous-flow

Application
Suitable for drying powders, granules, and pastes in food and chemical industries

Safety Features
Overload protection, emergency shutdown system

Drying Temperature Range
80C to 300C (adjustable)

Air Flow Configuration
Co-current or Counter-current

Minimum Order Quantity
1 Unit

Feed Method
Screw feeder or pneumatic conveying

Exhaust System
Cyclone separator with bag filter

Mounting
Skid-mounted or foundation-mounted as per demand

Moisture Evaporation Capacity
10-750 kg/hr

Flash Dryer Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

About Flash Dryer

Flash Dryer

We offer Flash dryers in three type negative draft (negative pressure drying), positive draft (positive pressure conveying) and balance draft (positive-negative conveying).

Flash type or pneumatic dryer are used for removing surface or unbounded moisture from a feed. Technology behind it is relatively low residence time and moisture is flashed off, a consequential amount of evaporative cooling takes place allowing higher inlet temperature to be used without excessively heating the product.

We offer a complete flash dryer package including hot air generation system via steam or gas, feeding system, cyclones or air bags, wet or dry scrubber for capturing fines, product collection section, control & instrumentation. We also provide optional accessories like feed preconditioning depending upon application, product conveying cooling.

Main features:

Strong construction
Available in AISI 304 & AISI 316
Low residence time
Various feeding arrangement available
Range of feed disintegrator
Fully or partly automation
Hot air generation system via steam or gas

Applications

Starch
Gluten
Starches from Potato, Corn, Wheat, Cassava, etc.
Wheat and Corn Gluten
High protein fodder DDGS
Minerals
Cellulose
Pigments and dyestuffs
Fine chemicals
Zirconium Hydroxide
Sodium Ferro-Cyanide and Sulphate
Metal powders
Precipitated Calcium Carbonate
Silicate
Bethonite
Alfa Ash
Carbon
Gravy powder

Falling Film Evaporator

A falling film evaporator is used in industries to concentrate liquid especially heat sensitive materials In this type of evaporators the liquid is feed from the top of the evaporator design of the product distribution system in the evaporator is such that the product wetting of the tubes should be full and evenly.

The product is distributed into the heating tubes in a form of thin layer and it flows downwards at boiling temperature and start evaporating.

The product and the vapors goes into the separator where the both is separated and vapors is forwarded to next effect. This type of evaporators can be operated with very low temperature differences between the heating media and the liquid. The effect of this type evaporator depends of the capacity and type of product. While designing number of effect is calculated considering steam economy and cost.

Applications

Glucose/Dextrose/Maltose/Fructose
Milk
Honey
Fruit Juices
Tomato Juice
Malt Extract
Sugar Cane Juice
Invert Sugar
Coffee Extract
Tea Extract
Herbal Extract
Soy milk
Tea extract
Distillery Waste
Tea Extract
Water Effluent etc.

Chemical & Pharmaceuticals

Salt
Enzymes
Gelatine/Glue
Sodium Sulphate
Dye
Effluent
Caustic Soda
Phosphoric Acid etc.

Highly Efficient Drying Technology

Enjoy rapid and uniform drying for powders, granules, and pastes with our continuous-flow Flash Dryer. Leveraging advanced heat transfer mechanisms, this dryer ensures high moisture evaporation rates of up to 750 kg/hr, making it highly suitable for demanding industrial applications. Adjustable temperature controls and air flow configuration options enhance operational versatility for various material requirements.

Versatile Design & User-Friendly Operation

Designed with flexibility in mind, this Flash Dryer supports both electric, steam, or gas heating, and is available in skid-mounted or foundation-mounted formats. The PLC-based automatic control system simplifies parameter adjustment and ensures safe operation, while noise levels remain below 85 dB, supporting a comfortable working environment.

FAQs of Flash Dryer:

Q: How does the adjustable temperature range benefit the drying process in the Flash Dryer?

A: The adjustable temperature range of 80C to 300C allows precise control over drying conditions, ensuring optimal moisture removal for different materials. This flexibility enables the dryer to handle a variety of powders, granules, and pastes without compromising product quality.

Q: What materials and industries can use this Flash Dryer effectively?

A: This Flash Dryer is ideal for applications in the food and chemical industries, and is suitable for drying a wide range of bulk solids including powders, granules, and pastes. Its stainless steel construction meets industry hygiene and durability requirements.

Q: When is it recommended to use co-current versus counter-current air flow configuration?

A: Co-current air flow is typically used for heat-sensitive materials, as the product and hot air move in the same direction, preventing overheating. Counter-current flow is more effective for materials requiring a higher degree of drying, as it allows better heat exchange.

Q: Where can the Flash Dryer be installed, and what are the mounting options available?

A: Installation can be customized as per the facilitys requirements. The dryer is available in both skid-mounted and foundation-mounted versions, making it suitable for both new and existing production lines.

Q: What is the process for feeding materials into the Flash Dryer?

A: Materials can be introduced either through a screw feeder for precise metering or via pneumatic conveying for bulk feeding. This allows efficient handling and consistent drying results.

Q: How does the exhaust system ensure clean and safe operation?

A: The dryer is equipped with a cyclone separator and bag filter which efficiently capture dust and prevent particulate emissions, maintaining a safe and clean operating environment in compliance with regulatory standards.

Q: What are the key benefits of choosing this Flash Dryer for industrial drying needs?

A: Key benefits include high thermal efficiency, rapid drying rates, automatic PLC-based controls, low noise operation, versatile mounting and heating options, and enhanced safety features like overload protection and emergency shutdown systems.

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